Unplanned downtime caused by oversized rocks damaging conveyor belts and crushers is a constant concern for mining operations. Traditional methods of manually inspecting these rocks are unreliable and time-consuming, leading to costly equipment failures and production delays.
Unleash live stands out with its solution that harnesses the power of AI for rock detection automation. This cutting-edge solution uses existing plant cameras to monitor conveyor belts in real time, 24/7. When a rock surpassing a predefined size threshold is detected, the system immediately alerts operators, enabling them to swiftly remove it before it causes any damage.
The advantages of adopting Unleash live are substantial. By facilitating early detection and removal of oversized rocks, the system significantly reduces downtime due to equipment damage. This leads to considerable cost savings for mining operations, as less time is spent on repairs and maintenance. Moreover, streamlined operations enhance productivity, enabling increased output and profitability.
Unleash live's real-time alerting system empowers operators to react quickly and efficiently. This proactive approach ensures potential problems are addressed before they escalate into major issues. Furthermore, the system provides valuable data-driven insights into rock size distribution. This information can be used to optimize infrastructure investments and further enhance operational efficiency.
A key advantage of Unleash live is its seamless integration with existing infrastructure. The system connects effortlessly with current camera and control systems, minimizing disruption to ongoing operations and eliminating the need for major overhauls. This ensures a cost-effective and smooth transition to a more intelligent and automated rock detection process.
By implementing Unleash live, mining operations can achieve a new level of efficiency and safety. The system empowers operators to proactively manage oversized rocks, leading to a more productive, cost-effective, and safer work environment.
Crusher analytics is just one use case deployable on the Unleash live software platform. For miners, there are a number of other safety and compliance solutions available. Check out our website for more details or get in touch.