In the evolving world of mining, data-driven precision is no longer a competitive edge—it’s a necessity! As global operations seek to reduce risk, increase output, and meet rising Environmental, Social and Governance (ESG) standards, intelligent automation is fast becoming the foundation of modern mine sites.
Enter Unleash live and Hexagon—two innovation leaders joining forces to reshape mining operations with real-time, Machine Learning AI analytics.
Hexagon, a Sweden-based global leader in digital reality solutions, delivers advanced sensor, software, and autonomous systems across mining, manufacturing, and public safety sectors. With a mission to bridge the digital and physical worlds, Hexagon helps organisations harness complex spatial data to optimise productivity, improve safety, and operate more sustainably.
Through its strategic integration with Unleash live, Hexagon is extending its reach into powerful new territory—real-time video analytics. Unleash live’s AI platform transforms visual data from drones, CCTV, and industrial cameras into actionable insights that drive decision-making in the field.
Together, the two companies deliver an integrated analytics solution that merges Hexagon’s high-precision machine guidance with Unleash live’s real-time AI vision capabilities—bringing speed, automation, and intelligence to mining like never before.
Unleash live onboard systems connect with Hexagon mine ops box and allow real time flow of vision based alerts into the full mining operations. The integrations are configurable and alerts from the vision AI system can be mapped to specific alerts in the Hexagon mine ops system.
The collaboration unlocks a range of advanced solutions that enhance site awareness, equipment performance, and operational efficiency. Here’s some examples of how:
Unleash live’s AI system identifies oversized rocks in real time—preventing them from being dumped into the wrong crusher and avoiding costly downtime. This solution eliminates the need for expensive depth cameras or LiDAR, using vision AI to calculate rock size with precision.
Now, with integration into Hexagon’s OP Pro Machine Guidance System, truck drivers receive live crusher routing directly on their in-cab screens—automating a decision that was previously manual and prone to error. Faster dumping cycles, reduced crusher blockages, and streamlined fleet coordination.
When an excavator tooth breaks off, it can end up in a crusher and cause major equipment damage. Unleash live’s AI instantly detects missing teeth, triggering alerts so recovery teams can act before it becomes a costly incident.
Using continuous video streams and machine learning, Unleash live helps operators track structural changes, water levels, and sediment movement around tailing dams—adding a layer of proactive risk management.
By integrating with site camera feeds, Unleash live’s AI measures dust levels across mine zones, supporting ESG reporting and real-time compliance with environmental thresholds.
Without automation, many of these workflows depend on manual inspection or reactive decision-making. That means delays, errors, and increased risk. With AI-powered automation, the entire system becomes predictive, precise, and scalable.
Unleash live’s integration with Hexagon’s OP Pro ensures that these AI insights don’t just sit in dashboards—they’re embedded directly into operator workflows.
From excavators to haul trucks, decision-makers and drivers receive real-time guidance, all driven by AI.
The mining industry is shifting toward intelligent operations—powered by automation, connected systems, and AI insights. The Unleash live and Hexagon partnership is perfectly positioned to lead this transition.
Here’s what’s ahead:
The integration of Unleash live AI video analytics with Hexagon machine guidance systems represents a major leap in digital transformation for the mining industry. It closes the gap between what’s happening in the field and what decision-makers see—making operations safer, faster, and more efficient.
Mining teams no longer need to imagine what AI can do for them. With this partnership, they can experience it—live, in the field, and at scale.
Unleash live Mining Solutions:
Extraction
Material Handling
Mineral Processing
Hexagon Solutions:
Hexagon Products
Hexagon Op Pro Screen